Lead Frame Online Plasma Cleaner

Compact inline plasma system designed for lead-frame and LED-frame processing. Enables controlled surface preparation for metals, plastics, and glass using a stable, energy-efficient dry process.

Surface-only Modification.Preserves substrate properties.
Wide Material Compatibility.Metals, plastics, glass and polymers.
Dry & Eco-friendly.Low gas consumption, no chemicals or wastewater.

Get A Quote Tech Specs

Tech Specs

Voltage	AC 220V 50Hz
Plasma Power	600 W
Vacuum Chamber Volume	30 L
Gas Lines	2-channel mass flow controllers
Gas Pressure	0.6 MPa
Throughput	320 pcs/h (4 magazines)
Dimensions (L×W×H)	1900 × 1100 × 1800 mm
Utilization Rate	95%
Operating Temperature Range	-10 °C to 50 °C

Key Features

Surface Only Modification Technology

Plasma treatment acts only on the outermost surface layer, enhancing surface readiness for downstream processes while preserving the mechanical, electrical, and chemical integrity of the substrate.
Wide Material Compatibility Range

Suitable for metals, plastics (PP, PE, PET, PC, PVC, PTFE), glass and various polymers, supporting surface preparation prior to coating, printing, bonding, and plating across a wide range of materials.
High Throughput Vacuum Processing

Equipped with a 30 L vacuum chamber and automated handling delivering up to 320 pieces per hour (4 magazines), designed for continuous inline operation and stable production yields.
Energy Saving and Eco Friendly Operation

Dry, low-gas plasma process eliminates chemical agents and wastewater, reducing operating costs and environmental impact while maintaining consistent and repeatable process conditions.
Precise Gas and Power Control

600 W plasma source combined with 2-channel mass flow control delivers repeatable process parameters and tight control over gas composition and discharge power for consistent surface treatment.
User Friendly Operation and Integration

Simple, controllable process with high availability (95% utilization), straightforward integration into production lines, and operating range suitable for typical factory environments (-10 °C to 50 °C).

Plasma Cleaning Process

Plasma Generation

Process gas is energized and converted into a reactive plasma containing ions, electrons, and radicals.
Plasma–Surface Interaction

Energetic plasma species interact with surface molecules and contaminants under controlled vacuum conditions.
Chemical Reaction

Reactive ions and radicals break down organic residues and surface contaminants through controlled chemical reactions.
Volatilization

The reaction products are converted into volatile compounds and enter the gas phase.
Removal from Surface

Gaseous by-products desorb from the surface and are evacuated, leaving a clean, activated material surface.