Plasma Treatment Systems

DL-600 Inline Reciprocating Plasma Machine

The DL-600 is an inline reciprocating plasma surface treatment machine with four 1000W heads, 560mm max processing width, 10mm adjustable gap (±4mm), and integrated alarms for reliable inline operation.

  • High Power 4-Head Array.
  • Adjustable Head-to-Substrate Gap.
  • Integrated Fault Alarm System.

Tech Specs

Model DL-600
Dimensions 2013 × 1100 × 1743 mm
Maximum Processing Width 560 mm
Plasma Head Count 4
Output Power per Head 1000 W
Head-to-Substrate Distance 10 mm (±4 mm)
Power Supply AC 220 V (±10 V)
Alarm Functions Pressure, voltage, conveyor fault, servo fault, material shortage alarms

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Key Features

  • High Power Multi-Head Output

    Equipped with four independently driven plasma heads delivering 1000W each, the DL-600 provides uniform, high-energy surface activation for consistent treatment across wide substrates in continuous production.

  • Wide Processing Width Capability

    Processes materials up to 560 mm wide, enabling flexible handling of medium-sized components and roll-to-roll substrates, reducing line changeovers and improving throughput for varied production needs.

  • Precise Gap and Position Control

    Head-to-substrate distance is adjustable to 10 mm ±4 mm, ensuring precise control of treatment intensity and repeatable surface activation for sensitive materials and tight process windows.

  • Integrated Safety and Alarm System

    Built-in monitoring and alarm functions for gas pressure, supply voltage, conveyor faults, servo errors, and material feed issues provide fast alerts to minimize downtime and protect product quality.

  • Compact Inline Production Design

    With a compact footprint (2013 × 1100 × 1743 mm), the DL-600 integrates easily into existing production lines, offering space-efficient installation without sacrificing robust processing capabilities.

  • User-Friendly Operation and Controls

    Designed for straightforward operation and quick setup, the DL-600 reduces operator training time and supports repeatable, high-yield treatments for mixed-production environments and continuous operation.

Plasma Cleaning Process

  • Plasma Generation

    Process gas is energized and converted into a reactive plasma containing ions, electrons, and radicals.

  • Plasma–Surface Interaction

    High-energy plasma species reach the material surface and interact with contaminants at the molecular level.

  • Chemical Reaction

    Reactive ions and radicals break down organic residues and surface contaminants through controlled chemical reactions.

  • Volatilization

    The reaction products are converted into volatile compounds and enter the gas phase.

  • Removal from Surface

    Gaseous by-products desorb from the surface and are evacuated, leaving a clean, activated material surface.