Lead Frame Online Plasma Cleaner

Compact online plasma cleaner tailored for lead-frame and LED-frame processing. Provides surface-only modification for metals, plastics and glass with stable, controllable, energy-efficient, dry treatment that requires no chemicals.

Surface-only Modification.Preserves substrate properties.
Wide Material Compatibility.Metals, plastics, glass and polymers.
Dry & Eco-friendly.Low gas consumption, no chemicals or wastewater.

Get A Quote Tech Specs

Tech Specs

Voltage	AC 220V 50Hz
Plasma Power	600 W
Vacuum Chamber Volume	30 L
Gas Lines	2-channel mass flow controllers
Gas Pressure	0.6 MPa
Throughput	320 pcs/h (4 magazines)
Dimensions (L×W×H)	1900 × 1100 × 1800 mm
Utilization Rate	95%
Operating Temperature Range	-10 °C to 50 °C

Key Features

Surface Only Modification Technology

Plasma treatment acts only on the outermost surface layer, improving adhesion and wettability while preserving the mechanical, electrical and chemical properties of the substrate’s bulk material.
Wide Material Compatibility Range

Suitable for metals, plastics (PP, PE, PET, PC, PVC, PTFE), glass and various polymers, enabling pre-treatment for coating, printing, bonding and plating across multiple industries and substrates.
High Throughput Vacuum Processing

Equipped with a 30 L vacuum chamber and automated handling delivering up to 320 pieces per hour (4 magazines), designed for continuous inline operation and stable production yields.
Energy Saving and Eco Friendly Operation

Dry, low-gas plasma process eliminates chemical agents and wastewater, reducing operating costs and environmental impact while maintaining consistent surface activation and cleaning performance.
Precise Gas and Power Control

600 W plasma source combined with 2-channel mass flow control delivers repeatable process parameters and tight control over gas composition and discharge power for consistent surface treatment.
User Friendly Operation and Integration

Simple, controllable process with high availability (95% utilization), straightforward integration into production lines, and operating range suitable for typical factory environments (-10 °C to 50 °C).

Plasma Cleaning Process

Plasma Generation

Process gas is energized and converted into a reactive plasma containing ions, electrons, and radicals.
Plasma–Surface Interaction

High-energy plasma species reach the material surface and interact with contaminants at the molecular level.
Chemical Reaction

Reactive ions and radicals break down organic residues and surface contaminants through controlled chemical reactions.
Volatilization

The reaction products are converted into volatile compounds and enter the gas phase.
Removal from Surface

Gaseous by-products desorb from the surface and are evacuated, leaving a clean, activated material surface.